Forging:

1600 Ton 2 column pull down type direct oil Hydraulic forging press complex with CNC imported from earlier Czechoslovakia is the main equipment. The Electronic system for the press is from Siemens, Germany and the Hydraulic system from Rexroth, Germany. Following equipments are integrated with the above press.

Following equipments are integrated with the above press

A Rail bound Manipulator.
 
Electro mechanically operated Ingot trolley for rotating and locating, Ingots and / semi-finished
Forgings in between manipulator and forging press.
 
Hydraulically operated Rotary table for forging Heavy Gear Blanks, Tube Sheets and Discs.

Heating furnaces:
A.   Furnace No. 1 & 2    
Features size - 5.5 M x 2.5 M x 1.6 M
Capacity - 30 MT.
Maximum temperatures of operations - 1300 Deg. C. ± 10 Deg. C.
Temperature sensors - Pt-Pt 13% Rh Thermocouples
Fuel - Furnace Oil
 

Heat treatment furnaces:
B. Furnace No. 3    
Features size - 7.5 M x 3 M x 1.6 M
Capacity - 45 MT.
Maximum temperatures of operations - 1000 Deg. C. ± 10 Deg. C.
Temperature sensors - Chromel-Alumel Thermocouples
Fuel - Furnace Oil
 
 

C. Furnace No. 4    
Features size - 7 M x 3 M x 1.6 M
Capacity - 30 MT.
Maximum temperatures of operations - 700 Deg. C. ± 5 Deg. C.
Temperature sensors - Chromel – Alumel Thermocouple
  - Recirculating fans are provided
Fuel - Light Diesel Oil
 

D. Furnace No. 5    
Features size - 9 M x 3 M
Capacity - 40 MT.
Maximum temperatures of operations - 1000 Deg. C. ± 10 Deg. C.

E. Furnace No. 6    
Features size - 9 M x 3 M
Capacity - 40 MT.
Maximum temperatures of operations - 700 Deg. C. ± 7 Deg. C.

F. Oil quenching facility    
Quenching tank size - 7.5 M x 4 M x 4 M
Quenching Oil -
Veedol Quenching Oil equivalent to Meta quench 39.
Oil temperature is controlled during Quenching with the help of Heat exchanger and cooling water. Oil is continuously agitated by recirculating pumps.
Temperature Control -

G. Water quenching facility    
Quenching tank size - 6 M x 2 M x 2.5 M
Temperature Control -
Water temperature is controlled during quenching with the help of cooling system. Water is continuously agitated by recirculating pumps.

   
H. Handling facilities:
25/10 Ton EOT crane
12.5 Ton EOT crane
5 Ton Hand operated crane
15 EOT crane

Sawing facilities:
650 Dia. Band Saw
420 Dia. Band Saw
1000 Dia. Band Saw

Toshniwal make optical pyrometer